Company Profile
Weifang Phoenix New Material Co., Ltd
Weifang Phoenix New Material Co., Ltd is a high-tech chemical enterprise integrating research and development,
production, sales and technical services. Headquartered in Weifang, Shandong Province. Its production facilities are
ocated in Weifang Binhai Chemical Industry Park, a state-approved chemical industry park.
Our mission is to be the leading sustainable "one-stop shop" chemical solutions company, providing customers
with innovative, science-led, differentiated products and solutions. To this end, we provide a safe and healthy working
environment for our employees and comply with all local, national and international regulations.
Product Parameters
PROJECT(Modified CPE) |
HT-135A |
HT-6000 |
HT-3135 |
HT-3610 |
H-2135 |
HT-7030 |
Chlorine % |
36±1 |
35±1 |
35±1 |
35±1 |
35±1 |
30±1 |
Heat of fusion J/g ≤ |
2 |
2 |
2 |
2 |
2.5 |
1 |
Shore hardness |
60 |
65 |
65 |
65 |
75 |
70 |
Tensile strength MPa |
8 |
8 |
8 |
8.5 |
6 |
9 |
Elongation at break% |
700 |
600 |
600 |
600 |
600 |
600 |
Mooney viscosity ML(1+4) 121ºC |
- |
- |
- |
- |
- |
70~80 |
Volatile matter% |
0.3 |
0.3 |
0.3 |
0.3 |
0.4 |
0.3 |
Ash content
|
4.5 |
4.5 |
4.5 |
4.5 |
- |
4.5 |
PROJECT(Rubber Type CPE) |
HT-3000 |
HT-6035 |
HT-6135 |
HT-140B |
HT-7130 |
HT-6025M |
HT-3100 |
HT-6535 |
HT-352L |
Chlorine % |
35±1 |
35±1 |
35±1 |
40±1 |
30±1 |
25±1 |
35±1 |
35±1 |
35±1 |
Heat of fusion J/g ≤ |
1.5 |
1.5 |
1.5 |
1.5 |
2 |
60 |
1.5 |
1.5 |
1.5 |
Shore hardness |
60 |
60 |
60 |
60 |
70 |
90 |
60 |
60 |
57 |
Tensile strength MPa |
6 |
6 |
6 |
6 |
8 |
- |
6 |
6 |
8 |
Elongation at break% |
600 |
600 |
600 |
500 |
800 |
- |
600 |
600 |
700 |
Mooney viscosity ML(1+4) 121ºC |
65~85 |
70~90 |
55~75 |
80~100 |
50~70 |
70~80 |
75~85 |
65~80 |
50~60 |
Volatile matter% |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
Ash content
|
4.5 |
4.5 |
4.5 |
4.5 |
4.5 |
- |
- |
- |
4.5 |
Product Description
Chlorinated polyethylene is a polymer material made from high-density polyethylene (HDPE) through chlorination substitution reaction. According to different structures and uses, chlorinated polyethylene can be divided into two categories: resin-type chlorinated polyethylene (CPE) and elastomer-type chlorinated polyethylene (CM). In addition to being used alone, thermoplastic resins can also be blended with polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), polystyrene (PS), ABS and other resins and even polyurethane (PU). In the rubber industry, CPE can be used as a high-performance, high-quality special rubber, and can also be blended with other rubbers such as ethylene-propylene rubber (EPR), butyl rubber (IIR), nitrile rubber (NBR), chlorosulfonated polyethylene (CSM), etc.
1. CPE is a saturated rubber with excellent resistance to heat and oxygen aging, ozone aging, acid and alkali, and chemicals.
2. CPE has average oil resistance, among which the resistance to ASTM No. 1 oil and ASTM No. 2 oil is excellent, which is equivalent to NBR; the resistance to ASTM No. 3 oil is excellent, better than CR, and equivalent to CSM.
3. CPE contains chlorine, has excellent flame retardant properties, and has burning and dripping properties. It can be matched with antimony flame retardants, chlorinated paraffin, and Al(OH)3 in appropriate proportions to obtain flame retardant materials with excellent flame retardant properties and low cost.
4. CPE is non-toxic, does not contain heavy metals and PAHs, and fully meets environmental protection requirements.
5. CPE has high filling performance and can be made into products that meet various performance requirements. CPE has good processing performance, and a variety of grades are available with Mooney viscosity between 50-100.
CPE (chlorinated polyethylene) materials are widely used in many fields due to their excellent physical and chemical properties. The following is a detailed summary of the main application areas of CPE materials:
1. Plastic modification
CPE is often used in polyvinyl chloride (PVC) modification, which can significantly improve the impact resistance, weather resistance and low temperature performance of PVC.
CPE can also be used as an impact modifier for plastics such as ABS and PS to enhance the toughness and durability of these plastics.
2. Wires and cables
CPE is widely used in sheath materials for wires and cables due to its excellent oil resistance, heat resistance and aging resistance.
Especially in mining cables and control cables, CPE performs well and can provide long-term protection and stability in use.
3. Adhesives and sealing materials
CPE has good bonding properties and flexibility, and is often used in sealants and structural adhesives in industries such as construction and automobiles.
It can provide good adhesion and durability, especially in high temperature and high humidity environments.
4. Coatings and anti-corrosion materials
Due to its excellent chemical corrosion resistance, CPE is used to produce chemical corrosion-resistant coatings and waterproof materials.
These coatings and waterproof materials are particularly suitable for industrial and marine environments and can protect the substrate from corrosion and erosion.
5. Waterproof materials
CPE waterproofing membrane is a polymer waterproofing membrane made of CPE as the main raw material and adding a variety of additives.
It has the advantages of high elongation, high tensile strength, good low-temperature flexibility, low expansion coefficient, strong impermeability, good weather resistance and long service life.
It is widely used in industrial and civil buildings for roof waterproofing, underground waterproofing, as well as reservoirs, artificial lakes, dams, reservoirs, canals, bridges, tunnels and other projects.
6. Rubber and plastic products
CPE is a special synthetic rubber with excellent comprehensive performance, heat oxygen ozone aging resistance and good flame retardancy.
It can be used to produce wire and cable materials, high flame retardant conveyor belts, oil-resistant hoses, hoses and other rubber and plastic products.
VII. Other application areas
CPE can also be blended with polypropylene, high and low pressure polyethylene, ABS, etc. to improve the flame retardant properties, aging resistance and printing properties of these plastics.
CPE can be added to fuel oil to reduce its freezing point, and additives used in gear oil can increase the pressure resistance of the oil.
CPE can be added to cutting oil and drilling oil to increase the service life of tools.
Main uses of CPE
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CPE is widely used in plastic modification, wire and cable, adhesives, coatings and sealing materials.
Plastic modification: CPE is often used in polyvinyl chloride (PVC) modification, which can improve the impact resistance, weather resistance and low temperature performance of PVC. CPE can also be used as an impact modifier for plastics such as ABS and PS.
Wire and cable: Due to the excellent oil resistance, heat resistance and aging resistance of CPE, it is widely used in sheath materials for wires and cables, especially in mining cables and control cables.
Adhesives and sealing materials: CPE has good bonding properties and flexibility, and is often used in sealants and structural adhesives in industries such as construction and automobiles. It can provide good adhesion and durability, especially in high temperature and high humidity environments.
Coatings and anti-corrosion materials: CPE is used to produce chemical corrosion-resistant coatings and waterproof materials due to its excellent chemical corrosion resistance, especially suitable for industrial and marine environments.
Physical properties of CPE
The physical properties of CPE vary depending on its chlorine content and production process. The following are some of the main physical properties of CPE:
Heat resistance and cold resistance: CPE has high thermal stability and excellent cold resistance, and can maintain good physical properties in the temperature range of -30ºC to 120ºC.
Oil resistance and chemical resistance: CPE has good tolerance to most chemicals such as acids, alkalis, salts, and oils, especially its corrosion resistance to mineral oils and fuels.
Mechanical properties: CPE has good tensile strength and tear strength, good flexibility, and can still maintain a certain elasticity and impact resistance at low temperatures.
Aging resistance: Due to the introduction of chlorine atoms in the molecular structure of CPE, it has good oxidation resistance, ozone resistance and UV resistance, thereby extending its service life.
Chemical properties of CPE
The chemical properties of CPE are also closely related to its molecular structure:
Molecular structure: CPE is a modified material formed by introducing chlorine atoms into polyethylene through chlorination reaction. The chlorine atoms are randomly distributed on the polyethylene main chain, giving it unique physical and chemical properties.
Solubility: CPE is insoluble in most organic solvents, but it is soluble in some highly polar solvents such as chloroform and dichloromethane, and the solubility increases with the increase of chlorine content.
Chemical reactivity: The chlorine atoms of CPE can participate in chemical reactions under certain conditions, such as addition reactions with double bonds in rubber, improving the bonding properties and crosslinking degree of rubber.
Production methods of CPE
The production of CPE mainly includes suspension method, solution method and gas phase method. The following is a detailed introduction to the three main production methods:
Suspension method: The suspension method is to suspend polyethylene in water and carry out chlorination reaction by introducing chlorine gas into the reaction system. The advantages of this method are uniform chlorination reaction, easy control of chlorine content and stable product performance.
Solution method: The solution method is to dissolve polyethylene in a highly polar solvent and then introduce chlorine gas for chlorination reaction. The chlorine content of CPE produced by the solution method is evenly distributed, but this method requires the treatment of a large amount of solvent and has a high production cost.
Gas phase method: The gas phase method is to react polyethylene particles with chlorine at high temperature. This method has the advantages of high production efficiency and low energy consumption, but due to the violent chlorination reaction, it is easy to cause uneven product performance and requires strict control of reaction conditions.
Market prospects of CPE
With the continuous development of industry and construction, the demand for CPE is also increasing. Especially in the fields of wires and cables, automobiles and construction, the excellent performance of CPE makes it an indispensable material. In the future, with the continuous improvement of production processes and the continuous expansion of application fields, the market prospects of CPE will be broader.
Conclusion
As an important thermoplastic resin, chlorinated polyethylene (CPE) has been widely used in many fields due to its excellent physical and chemical properties. Through a variety of production processes such as suspension method, solution method and gas phase method, the performance of CPE can meet the needs of different applications. In the future, with the advancement of technology and the increase in market demand, CPE will play an important role in more fields.